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Catharina Sandberg NATO DIANA, use of 3D printing in projects

UAS Forum – Drones, AI and 3D Printing 

May 30, 2025

When drones, AI and 3D printing meet 

On May 20–21, we participated in the UAS Forum Sweden 2024 in Västervik. It was a significant event that brought together actors from defense, technology, research and emergency services. Drones and unmanned systems were in focus and we at AM Printservice were of course there, together with Tech Lab Västervik, to show how our 3D printing services contribute to the industry. 

The Aero2 drone with 3D printed parts

3D printing saved the Dufour Aero2 show 

A demonstration of the drone of the future was held at the airport in Västervik. Dufour Aerospace showed its advanced Aero2 model. However, a technical problem threatened the entire demonstration, as an important component was missing. However, we were able to quickly help with 3D printing. We printed a spare part within 24 hours. As a result, the Aero2 was able to complete its flight as planned. This is clear proof of how 3D printing in production can be used practically and effectively. 

The Aero2 drone at the airport with a component from additive manufacturing

3D for industry and future solutions 

Several presentations emphasized the importance of 3D printing for the industry. Among other things, the KTH Aero Design Team, represented by Carl-Fredrik Lind, showed how 3D printing is used in the development of drones. By printing parts quickly, the teams can both test and adapt their designs. We see the same pattern among our customers: the need for rapid prototyping and fully functional parts is increasing. That is why we offer 3D printing in metal and polymer – with high precision, short lead times and adaptation to demanding environments. 

Bure Noréus from Ukraine on the use of kamikaze drones and AI on the frontline

AI, camouflage and flying threats 

Another important discussion during the forum was how AI is changing drone systems. Bure Noréus shared his experiences from Ukraine where AI is being used in autonomous navigation systems. At the same time, Saab Barracuda showed how new camouflage technology can be used in C-UAS systems, i.e. protection against hostile drones. All of these technologies require rapid innovation, and 3D printing production becomes a key factor. 

Catharina Sandberg NATO DIANA, use of 3D printing in projects

From civilian inventions to defense technology 

The forum also showed how civilian solutions can be quickly transformed into defense assets. Programs such as NATO DIANA and CMIP aim to do just that. Catharina Sandberg from LEAD highlighted the importance of breaking down barriers between research and application. Here, digital manufacturing, such as 3D printing for industry, plays an important role. The ability to quickly manufacture and modify parts makes a difference, especially in demanding environments. 

Infrastructure, communication and test environments 

Ronny Harpe from MSB spoke about how systems like Rakel and SGSI support drone use in total defense. Jesper Tordenlid from WASP-WARA-PS highlighted the value of test environments like Västervik Drone Science Park. It is in such environments that our 3D printed components can be tested, optimized and integrated into real-world scenarios. 

Conclusion: 3D printing strengthens innovation and production 

UAS Forum 2024 showed that 3D printing is no longer a complement – ​​it is a fundamental technology. It is used to develop, test and produce critical components, often in combination with AI, sensors and automation. We are proud to contribute with 3D printing services that support everything from prototyping to series production. With 3D printing in metal, digital workflows and local manufacturing, we strengthen Swedish and European innovation capacity. 

Want to know more about how we can help your project with industrial 3D printing? Contact us – we'll print your idea. 

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Ulf Qviberg from AM Printservice with 3D printed plastic and metal parts and 3D printed drones

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Writer: Kris Novak

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