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3d printed parts in ABS

3D printing with injection-molded ABS

7 February, 2025

We are proud to introduce the groundbreaking STEP (Selective Thermoplastic Electrophotographic Process) technology to our 3D printing offering. This is made possible through our partnership with Evolve Additive Solutions.

About Evolve Additive Solutions

Evolve Additive Solutions is a leading manufacturer of 3D printers using STEP technology. The company was founded as a spin-off from Stratasys after more than 10 years of research and development. Headquartered in Minnetonka, Minnesota, USA, and with a Materials and Electrophotographic Technology Center in Rochester, New York, Evolve is a pioneer in additive manufacturing. The company holds over 150 granted patents and collaborates with industry leaders worldwide.

3D printing for all industries

The technology offers unmatched precision and quality, making it ideal for a variety of industries such as automotive, consumer electronics, medical technology and even aerospace. The ability to produce parts in ABS plastic that exhibit properties close to those obtained through injection molding opens up new possibilities for rapid prototyping and mass production.

Why choose STEP?

  • STEP prints the finest details of all additive processes
  • STEP achieves the best dimensional tolerances of all additive processes
  • Very low built-in stress = high flatness
  • No restrictions on maximum wall thickness
  • Packing density > 50%, increasing productivity

Features of STEP prints:

  • Print accuracy: <0.15mm
  • Layer thickness: 13 μm
  • Minimum wall thickness: 0.2 mm
  • Minimum detail size: 40 μm
  • Surface finish (Ra): 3-6 μm without further finishing
Step-printed-abs-vs-injection

3D printing in injection molding quality

STEP technology combines the benefits of additive manufacturing and injection molding by using heat, pressure, and cooling that mimics the injection molding process. The result? Parts with high density, excellent mechanical strength, and perfect flatness thanks to minimal internal stress.

Real-world applications

From manufacturing complex electronics housings to precision automotive components, STEP delivers results:

  • Automotive industry: Manufacturing of durable ABS fasteners and mounting parts.
  • Consumer Electronics: Rapid production of 3,040 fixtures in just 14 working days.
  • Industrial applications: Fully sealed ABS components for irrigation systems.

Benefits for your business

  • Fast production: Reduce lead time by up to 80% compared to traditional methods.
  • Cost efficiency: Significant savings on tooling costs.
  • Durability: Production of durable parts without the need for expensive tool changes.

Discover what you can achieve with STEP technology! Contact us for more information.

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Writer: Kris Novak

Do you have any questions? Don't hesitate to get in touch!

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